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| Sage
200 Bill of Materials |
The Sage
200 Bill of Materials module
follows your bill of materials
process from beginning to end.
It breaks down the assembly
process into easy-to-access
areas including materials,
labour, machines, operations
and reporting.
Manage multiple
Bills of Materials easily.
Multiple versions of a BOM
can be stored
and used, one of which is ‘live’ at
a given time.
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With
powerful Version control,
only one person can edit
or change a BOM at any
time, and other users
are aware that a BOM
is being edited.
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Full
change history is stored
for each BOM. Old BOMs
can be marked as ‘Dead’, ‘Obsolete’ or ‘On
Hold’.
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Obsolete
BOMs can be revived but
not built from, and Dead
BOMs can be permanently
deleted if required.
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Multiple views
of BOM structures
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Four
views of BOMs are available.
The tree view allows drill-down
through all levels and
branches of the BOM. Top
level view shows only the
first level of components
below the finished item.
The bottom level view shows
only the end points of
each of the BOM branches.
Consolidated view shows
rolled-up totals of all
components used.
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All BOMs
can be created using unlimited
sub-levels.
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Each
BOM can contain multiple
lines representing a stock
item, subassembly, cost
item, document or comment. |
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All BOMs
can have relevant documents
attached, such as drawings
and detailed instructions.
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Flexible build
options
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The system
can be configured to always
build subassemblies, or
always use from stock,
or allow choice in each
case.
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You
can manage products with
multiple units of measure.
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Picking
lists can be produced at
the time of allocation
or separately.
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Multiple
finished items can be included
in stock calculations and
allocations to ensure finished
goods that have similar
constituents of another
assembly cannot use each
other’s raw materials.  |
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Sage
200 Bill of Materials also
supports ‘Phantom’ BOMs
so you can create intermediate
items that are never held
stock in stock but are
standalone constituents
of another finished good.
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An item
can be globally replaced
or deleted throughout all
BOMs with full control
over where changes or deletions
are made, including intelligent
support for partially built
finished goods.
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Customised
BOMs and 'Specials'
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Users
can replace individual
items, add new items or
amend quantities of existing
items.
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A ‘Partial
Build’ feature means
that if for some reason
you don’t need to
build all the items that
raw materials have been
allocated for, you can
enter the quantity you
have actually built.
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For
expedited builds, the system
can cope with the situation
where finished goods are
built without first allocating
raw materials.
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Precise costing
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Detailed
costs can be built in for
each unit or build run.
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You
can assign labour and machine
time for each assembly
process to ensure accurate
costing.
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You
can allocate a proportion
of a fixed cost/operating
overhead to a run, based
on an average number of
units per run.
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If
a component changes, the
rolled-up costs can be
calculated automatically
if desired. |
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For
components that do not
use the standard costing
method, the system will
re-calculate the rolled-up
cost of the finished goods
upon allocation. |
Intuitive
operation
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The
Bill of Materials module
shares the same outstanding
usability as the rest of
the Sage 200 system with
uncluttered screens and
intuitive navigation.
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As
the same process and screens
are used whether performing
a trial build, allocating
stock or actually building
items, the learning curve
is less steep.
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A
trial build displays the
quantity of raw materials
required, including any
shortfalls and alternative
sources of shortfall items
to allow you to plan your
build sequences.
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Flexible Nominal Ledger analysis
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Stock
use can be summarised to
a single line for each
nominal account when posting
to the Nominal Ledger,
or split out to multiple
lines by component.
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Summarising
nominal postings significantly
reduces the volume of Nominal
Ledger transactions, improving
performance
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